Durable Data Center Design Featuring FRP

As the volume of data continues to grow exponentially, the demand for robust and efficient data centers has never been higher. The design and construction of these facilities must consider a wide range of factors, including materials, energy efficiency, and security.

This article will break down the essentials of data center designing, cover the materials often used, and introduce a new player that’s set to revolutionize data center infrastructure — fiberglass reinforced plastic.

How Long Does Data Center Infrastructure Last?

The lifespan of data center infrastructure can vary significantly depending on the specific components and their usage. Servers and IT equipment, due to rapid technological advancements, manufacturer support limitations, security risks, and evolving business needs, typically require replacement every 3 to 5 years. In contrast, cooling systems and electrical infrastructure can last for 10 to 15 years or more with proper maintenance. Regular maintenance and monitoring are essential to extend the life of all these systems and ensure optimal performance.

Building a data center requires a wide range of specialized materials to ensure robustness, security, and efficiency. Steel is often used for structural frameworks and racks, while concrete can provide fire resistance and soundproofing. Insulation helps maintain temperature control, and raised flooring allows for easy access to cables and cooling systems. Cooling systems, such as CRAC units and chilled water piping, are essential for regulating the data center's temperature. 

Fire suppression systems, including sprinklers and gaseous fire suppression, protect the facility from potential fires. Electrical components like wiring, distribution boards, UPS, and generators provide reliable power supply. Finally, security features such as reinforced doors, bulletproof glass, and advanced locking mechanisms safeguard the data center from unauthorized access.

Fiberglass reinforced plastic (FRP) has emerged as a valuable material for data center construction due to its numerous advantages over traditional materials:

• Durability: FRP is highly resistant to corrosion, chemicals, and moisture, making it ideal for environments with harsh conditions.
• Lightweight: FRP is significantly lighter than steel or concrete, reducing structural loads and simplifying installation.
• Fire resistance: FRP can be formulated to be fire-retardant, providing enhanced safety in case of a fire.
• Electrical insulation: FRP is a non-conductive material, ensuring safety and preventing electrical short circuits.
• Low maintenance: FRP requires minimal maintenance, reducing operational costs and downtime.

FRP can be used in various components of a data center to enhance durability and longevity:

• Cable trays and support systems: FRP cable trays provide strong, lightweight, and corrosion-resistant support for cables.
• Raised flooring systems: FRP panels offer durability and resistance to moisture and chemicals.
• Cooling and ventilation systems: FRP components can be used in fan blades, ducts, and cooling towers.
• Structural supports: FRP beams and supports can provide structural integrity.
• Enclosures and panels: FRP enclosures protect sensitive equipment from environmental factors.
• Ladders and walkways: FRP ladders and walkways provide safe and durable access.
• Fire protection systems: FRP materials can be used in fire-retardant barriers and enclosures.

The choice of materials for data center design is crucial for ensuring long-term reliability and performance. FRP offers a compelling alternative to traditional materials, providing durability, lightweightness, fire resistance, and electrical insulation. By incorporating FRP into various components of a data center, facility owners can enhance the longevity and sustainability of their infrastructure.

To learn more about how Fibergrate’s fiberglass reinforced plastic products can help you design a data center that can keep up with the ever-evolving landscape of technology, check out our data center solutions overview.