Upgrading Stair Concrete Treads with Durable FRP Solutions

Concrete stairs are ubiquitous in commercial and industrial settings, providing a robust structural element for navigating between levels. Despite their initial strength, stair concrete treads are often susceptible to wear and tear from constant foot traffic, damage from environmental factors, and the inherent safety concern of becoming slippery, especially when wet. Fortunately, a durable and long-lasting solution exists for upgrading these treads: fiberglass reinforced plastic (FRP).

This blog post will explore the significant benefits of using FRP solutions to enhance stair concrete treads, focusing on their exceptional durability, improved safety features, and reduced maintenance requirements in commercial environments.

While concrete offers initial strength, its performance as a long-term walking surface in commercial environments often falls short. Heavy foot traffic leads to significant wear and tear, manifesting as chipping, cracking, and spalling, creating uneven and potentially hazardous surfaces on stair concrete treads. Concrete's porous nature also makes it susceptible to staining from various substances and degradation from chemical exposure. Harsh cleaning agents, common in commercial settings, can further exacerbate this damage. You can explore the chemical resistance of concrete further in this chart.

Perhaps most importantly, a major safety concern with traditional stair concrete treads is their tendency to become slippery, particularly when wet from rain, spills, or cleaning. This poses a significant risk of slips and falls for building occupants, workers and visitors.

• High Strength-to-Weight Ratio for Lighter Structures
• Lower Transport Costs and Easier Installation
• Corrosion Resistance for Long-Term Integrity & Low Maintenance
• Durability and Longevity in Any Environment

Case Studies: FRP Solutions in Action

FRP commercial stair tread covers provide a robust overlay with significant advantages.

• Enhanced Safety: Grit tops offer superior slip resistance, even when wet.
• Increased Durability: FRP protects concrete from damage, providing a long-lasting wear surface.
• Reduced Maintenance: FRP resists rot, corrosion, and chemicals, minimizing upkeep.
• Improved Aesthetics: Various colors and textures enhance stairway's appearance.
• Ease of Installation: Lightweight FRP covers are easily installed over existing concrete.
  

The effectiveness of FRP commercial stair tread covers is evident in numerous real-world applications:

Folsom Field, University of Colorado - Boulder, Colorado

Fibergrate FRP stair treads, Folsom Field

The iconic Folsom Field stadium faced corrosion issues on its concrete stairs due to harsh winters. Repairs were needed every two years. Fiberplate® Stair Tread Covers were chosen for their corrosion resistance and slip-resistant surface. The covers were even custom-colored in the CU Buffaloes' black and gold, showcasing the aesthetic flexibility of FRP. The client was highly satisfied with the low-maintenance and long-lasting solution.

Residential Townhouse Complex, Ontario, Canada

A property management company struggled with crumbling concrete in a steel pan entrance steps that needed replacement every 2-3 years. Fibergrate supplied and installed Covered Stair Treads with WLP hold-down clips over the existing steel frames. The FRP treads offered a long-term, corrosion-resistant, slip-resistant, and easy-to-maintain solution that both the management and homeowners appreciated.

Los Angeles Zoo Tank Platform, Los Angeles, California 

Before and after renovation of work platform with FRP

While this project focused on a platform, it highlights the benefits of FRP stair treads in demanding environments as well. The lightweight, corrosion-resistant, and low-maintenance FRP Corvex® molded grating and ship stairs were used for access to a sea lion tank platform. The zoo appreciated the long-term, rust-free service without the need for repainting.

Apartment Complex, Flagstaff, Arizona

Fibergrate FRP stair treads used at apartment complex

Deteriorating concrete stair treads at an apartment complex needed replacement. The contractor chose Fibergrate Covered Stair Treads for their structural soundness, chemical resistance to salt and moisture, and quick installation. The lightweight FRP treads were easily installed, minimizing disruption for residents.

Fibergrate: Your FRP Stair Tread Partner

Fibergrate offers high-quality FRP solutions for upgrading stair concrete treads with commercial stair tread covers. Our products are durable, safe, and aesthetically versatile. Contact us for expert guidance.

Want to Keep Reading? 

• Types of Anti-Slip Stair Grating Treads for Preventing Slips and Falls
• Why Choose Fiberglass Plate in Construction and Manufacturing?

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