Accidents in commercial and industrial settings can have devastating consequences, causing physical injuries, emotional trauma, and financial losses. In the United States alone, according to the Occupational Safety and Health Administration (OSHA), falls from elevation accounted for a staggering 13% of workplace fatalities in 2021. Business owners, safety engineers, and facility managers can collaborate to mitigate these risks and implement effective fall protection. One hazard reduction method involves the use of properly designed and installed barrier rail systems. Traditionally, these rails have been constructed from materials like wood, steel, or aluminum. However, these materials come with limitations that can compromise their effectiveness and longevity. Here, we will explore a superior solution for barrier rails: fiberglass reinforced plastic (FRP).
“We do miles of guardrails and barrier rails. One nice thing about our railings is that they are easy to install if you are trying to solve a current problem such as a renovation on a roof. You can do barrier rails that aren’t fixed. For temporary shutdowns, we have ones you can move around, store, and bring back out as needed. They are safety yellow for high visibility.”
FRP barrier rails offer a number of advantages over traditional materials like steel, aluminum, and wood.
FRP Barrier Rail Properties & Advantages |
FRP (Fiberglass Reinforced Plastic) |
Steel |
Aluminum |
Wood |
Strength-to-Weight Ratio (Lightweight Strength) |
High (Excellent) |
Medium |
Medium |
Low |
Corrosion Resistance (Rust and Rot Proof) |
Excellent (Does Not Rot or Rust) |
Poor (Susceptible to Rust) |
Good (Moderate Corrosion Resistance) |
Poor (Susceptible to Rot) |
Design Flexibility (Customizable Shapes) |
High (Versatile) |
Low |
Medium |
High (Versatile) |
Fatigue Resistance (Long-Term Durability) |
Excellent (Highly Durable) |
Fair |
Good |
Low |
Electrical Conductivity (Non-Conductive) |
Non-conductive (Excellent Electrical Insulator) |
Conductive |
Conductive |
Non-conductive When Dry |
Cost (Initial Investment) |
Medium |
Low |
Medium |
Low |
Life Cycle Cost (Long-Term Savings) |
Low (Minimal Maintenance, Long Lifespan) |
Medium (Regular Maintenance & Coatings Required) |
Medium |
High (Regular Maintenance, Repairs, & Painting Required) |
Installation (Ease of Installation) |
Easy (Lightweight) |
Moderate to Difficult (Heavy) |
Moderate |
Variable |
FRP barrier rails are versatile and can be used in a wide range of commercial and industrial applications:
FRP barrier rails offer a high degree of customization to meet specific needs and preferences. They can be tailored to fit various applications and environments, including:
Proper installation is crucial to ensure the safety and longevity of FRP barrier rail systems. Fibergrate offers professional installation services to guarantee that the system is installed correctly and meets all safety standards.
By working with experienced professionals, you can be confident that your barrier rail system will provide optimal protection and performance.
The Kawaihau Boardwalk project in Kapa'a, Hawaii, is a prime example of how FRP can be used to create stunning and durable infrastructure. The project aimed to revitalize a dilapidated boardwalk and create a safe and accessible path for pedestrians and cyclists.
Fibergrate Composite Structures provided a solution using Dynaplank™ Boardwalk Plank and Dynaform® FRP pultruded shapes. The result is a beautiful and functional boardwalk that withstands the harsh coastal environment. The FRP components are resistant to corrosion, rot, and insect damage, ensuring a long lifespan and minimal maintenance requirements. This case study highlights the versatility and durability of FRP in real-world applications.
Fibergrate is a leading manufacturer of high-quality FRP barrier rail systems. Our commitment to safety, innovation, and customer satisfaction ensures that our products meet the highest industry standards.
By choosing Fibergrate, you are investing in a safe, durable, and aesthetically pleasing solution for your commercial or industrial project.
Contact us today to learn more about our FRP barrier rail products and services.
See FRP railing in action below...