While traditional materials such as steel, aluminum, and wood have served the construction and manufacturing industries for many years, they often come with drawbacks like corrosion susceptibility, heavy weight, and limited design flexibility. Fiberglass reinforced plastic addresses these challenges and offers numerous benefits, making it a preferred choice for a wide range of applications. According to ASCE, “Fiberglass plate, also known as FRP (fiberglass reinforced plastic) plate, has become a popular alternative to traditional materials in construction, thanks to its adaptability, simple application, durability, and many economic benefits.”
TJ Looper, Regional Sales Manager at Fibergrate, had this to say about the popularity of FRP.
“FRP plate is great and really versatile. It can be used for walkways when supported by a load bearing substructure and as a complement for our other products. For example, it can be used to cover FRP grating, so nothing falls through."
It can also extend the lifespan of existing infrastructure. "One client used it for their cold storage at a grocery facility. They had failing concrete. Rather than demolishing the floor and putting the place out of service for several weeks which would have been very costly, we covered 8,000 square feet with FRP plate. We repaired it with epoxy, and put the plate on top. It will last many more years now.”
One of the most significant advantages of fiberglass reinforced plastic is its resistance to corrosion. Unlike steel, which can rust and deteriorate over time, especially in harsh environments like coastal regions or areas with high humidity, FRP remains almost entirely unaffected by moisture and hot weather. It is also resistant to a wide range of chemicals, making it ideal for use in chemical processing plants, wastewater treatment facilities, and other industrial settings where exposure to corrosive materials is a concern.
Furthermore, FRP plate boasts impressive durability under harsh conditions without compromising its structural integrity. Compared to wood (which can rot and warp over time) or aluminum (which can be susceptible to dents and scratches), FRP offers superior long-term performance.
In a 2009 project in Saskatchewan, Canada, Fibergrate's FRP solutions replaced corroded steel flooring in a potash belt gallery. The FRP structure provided superior corrosion resistance, durability, and lightweight properties, ensuring long-term performance and safety. This case study demonstrates the effectiveness of FRP in challenging industrial environments.
FRP's lightweight nature offers several advantages over traditional materials. Transportation costs are significantly reduced compared to heavier materials like steel plates. Handling and installation are also simplified, requiring less manpower and reducing labor costs. Unlike steel, which can be cumbersome and require specialized equipment to maneuver, fiberglass plate can be easily cut and installed on-site. This translates to faster project completion times and reduced overall construction costs.
Fiberglass plate offers significant safety benefits, contributing to a safer working environment. Unlike steel, which can become slippery when wet, fiberglass comes with a non-slip surface, reducing the risk of slips and falls. Additionally, fiberglass is a non-combustible material, meaning it will not ignite or contribute to the spread of fire. This makes FRP plate a valuable asset in residential and commercial construction and industrial facilities where fire safety is a top priority.
One of the most appealing aspects of fiberglass plate is its versatility. It can be used in a vast array of applications, from walkways and trench covers in construction to wall panels and chemical storage tanks in manufacturing. The ability to be easily customized further enhances its versatility. FRP can be molded into various shapes and sizes, allowing for intricate designs and seamless integration into existing structures. Furthermore, FRP plates come in a variety of colors and finishes, offering aesthetic appeal and the ability to complement diverse architectural styles.
Note: FRP plate must be installed over the appropriate load bearing support structures to withstand heavy loads.
Fibergrate is a trusted name in the fiberglass reinforced plastic industry, renowned for its commitment to quality and innovation. For over 50 years, Fibergrate has been manufacturing high-performance fiberglass plate solutions for a wide range of construction and manufacturing applications. Their extensive product line caters to diverse needs, offering various plate thicknesses, configurations, and surface finishes.
By choosing fiberglass plate over materials like steel, wood, or concrete, you invest in a durable, versatile, and cost-effective material for your construction and manufacturing needs. Fibergrate's high-quality FRP ensures long-term performance and can contribute to a safer, more efficient work environment. Contact Fibergrate today to discuss your specific project requirements and explore how their FRP plate solutions can benefit your construction or manufacturing process.