Why Use GRP Systems Around Your Mining Equipment?

In the mining industry, durable infrastructure can mean the difference between smooth operations and lengthy, costly repairs and downtime. In these environments, you need components that can withstand harsh conditions, corrosive conditions, and operational strain just as well as your heavy-duty mining equipment. Glass Reinforced Plastic (GRP) offers a compelling solution to these challenges, beating out traditional materials such as wood and steel.

In this article, we will explore the benefits of incorporating GRP in your mining facility to keep your people safe and ensure that your operations run smoothly.

Corrosion Resistance: A Necessity for All Mining Equipment

Fibergrate GRP used in salt mining facility

Mining environments often expose equipment to corrosive substances* like acids and alkalis. GRP's exceptional resistance to these elements significantly extends the lifespan of mining infrastructure. Unlike traditional materials that succumb to corrosion such as steel, iron, wood, and concrete, GRP maintains its structural integrity, reducing the need for frequent repairs and replacements.

• Corrosion Resistance Case Study: Bob Smith Coachworks, Inc., an exotic car restoration company in Gainesville, Texas, faced a unique challenge when constructing its custom metal plating shop. The plating process involves highly acidic chemicals, creating a corrosive environment that requires durable and resistant materials.
  
  To ensure a safe and long-lasting facility, Bob Smith Coachworks chose GRP for several key areas. GRP grating was installed around the plating tanks, providing a stable, non-slip, and corrosion-resistant walking surface. The company also installed a GRP walkway in the wastewater area, further enhancing safety and durability.

Also Read: Fibreglass Strengthens Mines: Economic Benefits of GRP Grating in Mining Environment

GRP composites are renowned for their exceptional strength-to-weight ratio, a property that is invaluable in mining operations. This means that GRP can provide the necessary strength to support your personnel and equipment while minimising the total weight of your infrastructure. This has several significant benefits:

• Reduced Load on Foundations: Lighter-weight GRP structures can reduce the load on foundations and other supporting structures, extending their lifespan and reducing the risk of structural failures.
• Improved Manoeuvrability: Lighter components are easier to move and reposition, enhancing flexibility and productivity in mining operations. This is particularly beneficial in tight spaces or when equipment needs to be relocated frequently.
• Reduced Maintenance: Due to their corrosion resistance and durability, GRP structures require much less upkeep than other materials. This translates to savings on maintenance and costs associated with downtime.
• Lower Transportation Costs: Lighter materials are less expensive to transport, especially in remote mining locations.

One of the most significant advantages of GRP is its low maintenance requirements. Compared to traditional materials like steel, which require regular inspections, painting, and corrosion treatment, GRP demands minimal upkeep. This translates into long-term cost savings and improved efficiency.

• Reduced Inspection and Maintenance Costs: GRP's durability and resistance to corrosion mean fewer inspections and repairs are needed, reducing labour costs and downtime.
• Increased Uptime: Less time spent on maintenance means more time for productive operations, improving overall efficiency and productivity.
• Long-Term Cost Savings: Over the lifespan of mining equipment, the cumulative savings from reduced maintenance can be substantial, leading to significant cost reductions.
• Reduced Environmental Impact: Less maintenance often means fewer chemicals and materials used, reducing the environmental footprint of mining operations.

Non-Conductive Properties: Enhanced Safety Around Mining Equipment

Electrical safety is not to be taken lightly in mining environments. GRP's non-conductive properties reduce the risk of electrical hazards, protecting both equipment and personnel. This is especially important in areas where electrical cables and components are exposed to moisture or other conductive substances. Cables and other sensitive equipment can also be housed inside GRP compartments or coverings, adding further protection from dust and debris.

GRP's versatility is another key advantage. It can be moulded into various shapes and sizes, allowing for custom solutions tailored to specific mining equipment. This flexibility ensures that GRP can be effectively integrated into different mining operations, providing the necessary protection and support.

• Custom Enclosures: GRP can be used to create custom enclosures for sensitive equipment, protecting it from harsh conditions and preventing downtime.
• Specialized Platforms: GRP can be fabricated into platforms with specific dimensions and features to meet the unique needs of different mining machinery.
• Integration with Existing Infrastructure: GRP's flexibility allows it to be easily integrated with existing equipment and infrastructure, minimizing disruption during installation.
• Future-Proofing: GRP's adaptability means it can be modified or expanded to accommodate changes in equipment or operations, promoting long-term sustainability.
  

Additional Benefits of GRP

• Resistance to High Temperatures: Some GRP composites can withstand high temperatures, making them suitable for environments with varying thermal conditions.
• Hazardous Waste Advantages: GRP products do not absorb heavy metals or toxic chemicals, making them easier to dispose off safely at the end of the product’s lifecycle.
• Slip Resistant: Fibergrate’s slip-resistant flooring products can reduce slips and falls in metal finishing facilities. Fibergrate grating, covered grating, stair treads, and floor plates can be finished with a long-lasting slip-resistant surface.
• Ergonomic: Fatigue from standing for long periods, as required for many procedures in mining facilities, may contribute to accidents and poor quality work. The slight resiliency of Fibergrate products gives them a fatigue-reducing property that eases strain on workers’ feet, legs, and backs. People who stand for long periods on ergonomic work platforms and mats made with Fibergrate products report they feel better and are more productive. 

By incorporating GRP into your mining operations, you can enhance the protection and longevity of your infrastructure. GRP's corrosion resistance, strength, durability, safety features, and low maintenance requirements make it an appropriate choice for various applications.

To see how GRP can transform your mining operations, check out our Metal & Mining Solutions brochure.

*Citation Source: International Journal of Innovative Studies in Sciences and Engineering Technology (IJISSET)