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Grating on an offshore refinery
A Reliable Choice for Refineries and Offshore Platforms
From reactor platforms to marine riser decks, phenolic grating is proving its value across critical oil and gas environments. Its corrosion-resistant and impact-resistant profile makes it particularly effective where steel grating would otherwise degrade or require frequent maintenance. Two notable examples from Fibergrate illustrate the real-world performance of phenolic grating in challenging environments.
Case Study: Refinery Reactor Platform
Phenolic pultruded grating platform at oil refinery
At an oil refinery in Tamaulipas, Mexico, the reactor platform experienced extreme heat, chemical exposure, and constant foot traffic from maintenance crews. These conditions made steel grating a poor long-term choice due to frequent corrosion and slip risks. Fibergrate’s phenolic pultruded grating was selected for its ability to:
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Resist chemical breakdown
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Provide a high level of slip resistance
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Maintain structural integrity at elevated temperatures
As a result, the facility improved worker safety and significantly reduced downtime due to maintenance. The platform has since operated with consistent long-term performance. Read the full case study: Phenolic Grating Maintenance Platforms for Oil Refinery Reactor
Case Study: Shell Mars Offshore Platform
Phenolic grating platform
Marine environments pose their own set of challenges, including salt spray, humidity, and limited access for maintenance. On the Shell Mars offshore platform, Fibergrate’s phenolic FRP grating was used to replace corroded metal grating with minimal operational disruption.
The product’s lightweight construction made installation easier in tight quarters, while its fire-retardant and impact-resistant properties made it a safe, durable solution for areas exposed to extreme conditions. The replacement eliminated the ongoing corrosion issues common with steel in offshore conditions. Explore the case study here: Shell Mars Offshore Platform
Built-In Fire Protection and Standards Compliance
Phenolic grating’s fire performance is a key reason for its widespread use in oil and gas industry. Fibergrate’s Firewalk™ phenolic grating is manufactured to meet ASTM F3059-18 at the L2 standard or ASTM F3059 Level Approved, a critical standard for fire-resistant walkways in offshore and marine environments. This ensures that the material:
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Self-extinguishes after flame exposure
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Maintains strength under high temperatures
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Complies with safety codes for offshore platforms
These characteristics help operators reduce fire risk while avoiding the need for coatings or constant maintenance. Learn more about Fibergrate’s ASTM certification.
Long-Term Durability in Demanding Environments
Molded grating on an offshore platform
Phenolic FRP grating is built to perform in chemically aggressive and salt-laden areas, conditions that rapidly degrade steel and coated metals. With a lower lifecycle cost and minimal maintenance requirements, Fibergrate’s phenolic grating offers a practical solution for remote or hard-to-access locations.
Its modular format and lightweight design simplify installation and inspection, especially useful for offshore crews and refinery maintenance teams. Explore more benefits of FRP.
Project Support Beyond the Product
Fibergrate is more than a manufacturer. With in-house engineering teams, regional managers, and on-site project support, Fibergrate helps clients navigate the complexities of specifying and installing FRP grating in safety-critical environments. Whether replacing steel on a live platform or upgrading refinery infrastructure, Fibergrate offers the technical and logistical expertise to support project success.
Phenolic Grating is Built for Oil & Gas Industry Demands
Phenolic grating offers a proven solution for the oil and gas sector's most difficult conditions. Its fire-retardant, corrosion-resistant, and impact-resistant properties, combined with a long lifespan and ease of maintenance, make it a practical material choice for engineers prioritizing safety and performance.
